Aluminum Brazing Furnace

1. Product Overview

Our Continuous Controlled Atmosphere Brazing (CAB) Furnaces are the industry-leading solution for high-volume production of aluminum heat exchangers. Utilizing the NOCOLOK® flux brazing technology, our lines ensure perfect, leak-free joints for automotive radiators, condensers, evaporators, and industrial oil coolers. With precise nitrogen atmosphere control and uniform heating, we deliver superior brazing quality and consistent surface finishes.

---

2. Key Features & Benefits (Optimized for Efficiency)

• Precision Atmosphere Control: Maintains an ultra-pure nitrogen environment with oxygen levels below 10ppm, ensuring oxide-free brazing and high first-pass yields.

• Exceptional Temperature Uniformity: Multi-zone heating control ensures a temperature tolerance of ±2°C at the brazing peak, preventing core melting while ensuring full braze flow.

• Stable Conveyor System: High-quality stainless steel mesh belt with variable frequency drive (VFD) for smooth, vibration-free transport of delicate aluminum cores.

• Integrated Flux Management: Available with matching flux spray chambers and drying ovens for a fully automated, seamless production line.

• Energy-Efficient Design: High-performance refractory lining and optimized muffle design reduce nitrogen consumption and heating costs.

• Advanced Scrubber System: Equipped with effective exhaust scrubbing to handle flux vapors and ensure a clean factory environment.

---

3. Technical Specifications

Structured for B2B procurement evaluation.

Feature	Specification
Furnace Type	Continuous Mesh Belt CAB Line
Max Temperature	700°C (Typical Brazing at 600°C)
Atmosphere	High-Purity Nitrogen (99.999%+ N₂)
Oxygen Concentration	< 10 ppm
Dew Point Control	< -45°C
Heating Method	Electric (Radiant Tubes) or Gas-Fired
Effective Width	400mm – 1500mm (Customizable)

---

4. Typical Applications

Our CAB lines are optimized for the manufacturing of:

• Automotive Components: Radiators, heaters, condensers, and intercoolers.

• HVAC Systems: All-aluminum microchannel heat exchangers and coils.

• New Energy Vehicles (NEV): Battery cooling plates and chillers.

• Industrial Cooling: Oil coolers for heavy machinery and power electronics.

---

5. Why Choose Our CAB Lines?

• Turnkey Solutions: We provide the entire process chain, including degreasing, fluxing, drying, brazing, and cooling.

• Reliability: Engineered for 24/7 continuous operation with minimal maintenance downtime.

• Expert Support: Specialized process consulting to help you optimize your flux application and temperature profiles for new product development.

---

6. FAQ

Q: What is the advantage of CAB brazing over vacuum brazing?

A: CAB brazing (Controlled Atmosphere Brazing) is significantly more efficient for high-volume production. It offers faster cycle times, lower capital investment per unit, and is the global standard for automotive aluminum heat exchanger production using NOCOLOK flux.

Q: How do you maintain the nitrogen purity inside the furnace?

A: We use a combination of precision-engineered curtains, atmosphere sampling ports, and high-quality muffles to ensure that the nitrogen environment remains stable and free from oxygen or moisture ingress.

---